Reading a Tolerance

A tolerance appears in a few forms. A bilateral tolerance allows variation either side of nominal — plus or minus a stated amount. A unilateral tolerance allows variation in one direction only, which is common where a part must never exceed a size (a cabinet that has to fit an alcove) or never fall below one (a panel that has to overlap a channel). A general tolerance note applies to every dimension not individually toleranced. Beyond size, a drawing may also control squareness, flatness and the position of features such as drain holes and hinge holes, which for fixtures often matter more than overall size: a bathtub that is a few millimeters long is fine, a drain that is off position is not.
- Bilateral: variation either side of nominal
- Unilateral: variation in one direction only, where a limit must not be crossed
- General tolerance note: applies to all untoleranced dimensions
- Position, squareness and flatness often matter more than overall size
Why Materials Differ
Realistic tolerances follow the process. A cast solid surface bathtub or basin is poured into a mould and cured; the material shrinks slightly as it cures and the part is finished by hand, so overall dimensions carry a wider tolerance than a machined component, while drain and overflow positions — fixed by the mould — are controlled more tightly. A solid wood vanity is machined precisely, but timber moves with moisture and a finish adds thickness, so tolerances on a cabinet reflect the material as well as the machine. A frameless shower panel is cut and drilled from tempered glass, which cannot be adjusted after tempering; its tolerance is that of the fabrication process, and it is tight precisely because nothing can be corrected afterward. Expecting one tolerance across all three is the common mistake; the drawing for each should state its own.
- Cast: shrinkage and hand finishing widen overall tolerance; mould-fixed features are tighter
- Machined wood: moisture movement and finish thickness are part of the tolerance
- Fabricated glass: tight, because tempered glass cannot be corrected afterward
Accumulation and Site Fit

Tolerances add up. Two glass panels, each within tolerance, plus a hinge with its own tolerance, plus a wall that is not perfectly plumb, produce a gap at the far edge that is the sum of all of them — this is tolerance stack-up, and it is why a frameless enclosure needs a finished, measured opening while a framed one can absorb more. The same applies to a run of vanities along a wall or a top meeting an upstand. The practical rule is that product tolerance and site tolerance are separate things: the drawing controls the product, the site controls the opening, and a product within tolerance cannot fix an opening that is not. Measure the finished opening, state its tolerance on the drawing too, and design the junction — a scribe, a filler, a channel, a sealant joint — to absorb the sum.
- Product, hardware and site tolerances sum at the junction
- Frameless glass has the least ability to absorb a stack-up
- Product tolerance and opening tolerance are separate and both belong on the drawing
- Design the junction detail to absorb the accumulated variation









